Why Don’t Athletes Wear Cotton?

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Cotton is a staple fabric in everyday clothing due to its softness and breathability. But when it comes to athletic performance, cotton is rarely the preferred choice. Why is that?

Athletes avoid cotton because it absorbs sweat, retains moisture, dries slowly, and can cause discomfort during physical activity. Instead, synthetic fabrics like polyester, spandex, and nylon are preferred for their moisture-wicking, quick-drying, and performance-enhancing properties.

Let’s explore the disadvantages of cotton in sportswear, what materials athletes wear instead, and how fabric technology is revolutionizing athletic performance.

Close-up of white, gray, and blue water-resistant fabric with water droplets beading on the surface.

What Are the Disadvantages of Cotton in Sportswear?

Cotton is a natural fiber, but its properties make it unsuitable for intense physical activity. But what are its biggest drawbacks?

Cotton absorbs sweat, becomes heavy when wet, and lacks moisture-wicking1 capabilities, making it an impractical choice for athletic performance.

1. Cotton Absorbs and Retains Moisture

  • Cotton absorbs up to 27 times its weight in water, making it inefficient at managing sweat.
  • During workouts, cotton soaks up sweat instead of wicking it away, leading to a damp and uncomfortable feeling.
  • Wet cotton clings to the skin, restricting movement and increasing discomfort.

2. Cotton Dries Slowly

  • Unlike synthetic materials, cotton does not dry quickly, which can be problematic for athletes.
  • In humid or cold conditions, wet cotton can lead to body temperature loss, increasing the risk of hypothermia in outdoor sports.
  • Slow-drying cotton traps sweat, making post-workout recovery less comfortable.

3. Cotton Loses Shape and Becomes Heavy

  • When wet, cotton stretches and loses its shape, reducing support and fit.
  • Cotton shirts and shorts become heavy and saggy, affecting mobility and performance.
  • For endurance sports like running, carrying extra fabric weight can slow down performance.

4. Cotton Can Cause Chafing

  • Cotton fibers become rough when wet, leading to skin irritation and chafing.
  • Sweat-soaked cotton rubs against the skin, increasing friction, especially in high-movement areas like underarms and thighs.
  • Athletes prefer smooth, synthetic fabrics2 that reduce friction and irritation.

What Fabrics Do Athletes Wear Instead of Cotton?

Athletes require high-performance fabrics3 that enhance movement, keep them dry, and provide durability. But what are the best alternatives to cotton?

Synthetic fabrics like polyester, spandex, and nylon are preferred for sportswear because they offer moisture-wicking, flexibility, and quick-drying properties.

1. Polyester – The Most Common Sportswear Fabric

  • Moisture-wicking: Pulls sweat away from the skin, keeping athletes dry.
  • Quick-drying: Does not retain moisture, making it ideal for long workouts.
  • Lightweight & durable: Holds its shape and withstands frequent washing.

Best for: Running shirts, compression shorts, sports jerseys.

2. Spandex (Elastane/Lycra) – Provides Flexibility

  • High elasticity: Allows free movement without restriction.
  • Shape retention: Maintains its form even after stretching.
  • Sweat-resistant: Does not absorb moisture like cotton.

Best for: Leggings, yoga pants, compression wear.

3. Nylon – Smooth and Comfortable

  • Soft and lightweight: Feels comfortable on the skin.
  • Strong and abrasion-resistant: Ideal for high-intensity sports.
  • Dries quickly: Does not stay damp like cotton.

Best for: Sports bras, leggings, and lightweight training jackets.

4. Merino Wool – A Natural Alternative

  • Temperature-regulating: Keeps athletes warm in winter and cool in summer.
  • Moisture-wicking: Absorbs sweat but dries faster than cotton.
  • Odor-resistant: Naturally antibacterial, preventing bad smells.

Best for: Outdoor sports, hiking, and winter training gear.

How Do High-Performance Fabrics Improve Athletic Performance?

Athletes rely on sportswear technology to optimize performance. But how do advanced fabrics help?

High-performance fabrics enhance athletic performance by improving comfort, regulating body temperature, and reducing injury risks.

1. Sweat Management & Comfort

  • Moisture-wicking fabrics like polyester and nylon prevent sweat buildup.
  • Quick-drying properties ensure that athletes remain comfortable.
  • Better air circulation reduces overheating during workouts.

2. Lightweight Materials for Speed & Agility

  • Polyester and spandex blends allow faster movement without excess weight.
  • Cotton absorbs water and becomes heavy, slowing down runners and cyclists.

3. Temperature Regulation

  • Cold weather: Merino wool keeps the body warm while allowing breathability.
  • Hot weather: Synthetic blends wick sweat away, preventing overheating.

4. Injury Prevention & Muscle Support

  • Compression fabrics (spandex blends) improve blood circulation, reducing muscle fatigue.
  • Non-chafing materials prevent skin irritation and blisters.

Are There Any Situations Where Cotton Is Suitable for Athletes?

While cotton is not ideal for sportswear, are there cases where it can be used?

Cotton is suitable for low-intensity activities, post-workout recovery, and casual athletic wear.

When Cotton Can Be Used:

Activity Why Cotton Works
Yoga & Stretching Soft and breathable for low-impact movement.
Casual Gym Wear Comfortable for light workouts and weight training.
Post-Workout Recovery Feels cozy after intense physical activity.
Leisure Sportswear Works for walking or lounging.

For high-intensity activities, synthetic fabrics remain the best option.

How Has Fabric Technology Evolved in Sportswear?

Modern sportswear is not just about avoiding cotton—it’s about innovation. But what are the latest fabric advancements?

The sportswear industry is evolving with smart textiles, sustainable fabrics, and performance-enhancing technologies.

1. Smart Fabrics – Technology-Integrated Clothing

  • Self-cooling textiles regulate temperature based on heat levels.
  • Moisture-sensing fabrics adjust airflow based on sweat detection.
  • Compression gear with muscle support sensors improves training efficiency.

2. Sustainable Sportswear – Eco-Friendly Alternatives

  • Recycled polyester reduces plastic waste while maintaining performance.
  • Bamboo and TENCEL™ fibers offer a natural alternative with moisture-wicking properties.
  • Biodegradable fabrics ensure sustainability without sacrificing durability.

3. Anti-Odor & Antimicrobial Technology

  • Silver-infused fabrics eliminate bacteria growth, reducing odors.
  • Moisture-control finishes prevent sweat buildup, keeping clothes fresh.

Conclusion

Athletes avoid cotton because it absorbs sweat, dries slowly, becomes heavy, and causes discomfort during exercise. Instead, synthetic fabrics like polyester, nylon, and spandex offer moisture-wicking, breathability, and durability, making them ideal for high-performance sportswear. With advancements in fabric technology, sportswear is now more efficient than ever, ensuring that athletes stay dry, comfortable, and at the top of their game.



  1. Explore how moisture-wicking fabrics enhance athletic performance by keeping athletes dry and comfortable during workouts. 

  2. Learn about the advantages of synthetic fabrics like polyester and spandex in improving athletic performance and comfort. 

  3. Discover the latest advancements in high-performance fabrics that optimize comfort, temperature regulation, and injury prevention for athletes. 

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Jerry Lee

Your Personal Fashion Consultant

Hey, I’m the author of this piece. With 26 years inapparel manufacturing, we’ve assisted over 1000 apparel brands across 28 countries in solving theirproduction and new product developmentchallenges. If you have any queries, call us for a freeno-obligation quote or to discuss your tailoredsolution.

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