What Is Most Athletic Clothing Made Of?

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Athletic clothing is designed to support physical activity by offering comfort, durability, and performance. The materials used in sportswear play a significant role in achieving these goals, ensuring that garments are breathable, stretchable, and moisture-wicking1. But what are these materials, and why are they so effective?

Most athletic clothing is made from synthetic fabrics like polyester2, nylon, and spandex (elastane)3, which provide flexibility, moisture-wicking properties, and durability.

In this article, we’ll explore the best fabrics for athletic wear, what works best for sweat management, and why cotton is rarely used in sportswear.

What is the best fabric for athletic wear?

Athletic wear fabrics are carefully chosen for their ability to enhance performance and comfort during exercise.

The best fabrics for athletic wear are polyester2, nylon, and spandex (elastane)3, as they are lightweight, stretchable, and moisture-wicking1, making them ideal for high-intensity activities.

Close-up of activewear pants featuring contrasting zippers and green accents for a sporty design.
Zippered Activewear Details

1. Polyester

  • Why It’s Popular:

    • Lightweight and durable.
    • Excellent at wicking moisture away from the body.
    • Dries quickly, keeping athletes comfortable during long workouts.
  • Best Uses:

    • Running shirts, shorts, and gym wear.

2. Nylon

  • Why It’s Popular:

    • Soft and stretchy, offering a comfortable fit.
    • Resists abrasion, making it ideal for activities that involve frequent movement.
    • Also moisture-wicking and quick-drying.
  • Best Uses:

    • Yoga pants, leggings, and sports bras.

3. Spandex (Elastane)

  • Why It’s Popular:

    • Provides exceptional stretch, allowing unrestricted movement.
    • Commonly blended with other fabrics to enhance flexibility.
  • Best Uses:

    • Compression wear, cycling shorts, and fitted gym tops.

4. Recycled Fabrics

  • Why It’s Popular:

    • An eco-friendly alternative, made from recycled materials4 like plastic bottles.
    • Offers the same durability and performance as traditional synthetics.
  • Best Uses:

    • Sustainable activewear collections.
Fabric Key Benefits Common Uses
Polyester Moisture-wicking, quick-drying Running shirts, gym wear
Nylon Soft, stretchy, abrasion-resistant Leggings, sports bras
Spandex (Elastane) High stretch, unrestricted movement Compression wear, yoga pants
Recycled Fabrics Eco-friendly, durable Sustainable sportswear collections

These fabrics dominate athletic clothing for their ability to enhance performance, durability, and comfort.

What fabric is best for sweat?

Managing sweat effectively is one of the primary functions of athletic clothing, especially during intense workouts.

The best fabric for sweat is polyester2, as it wicks moisture away from the skin and dries quickly, keeping you cool and dry during exercise.

Why Polyester Excels at Sweat Management

  1. Moisture-Wicking Properties

    • Polyester2 pulls sweat away from the skin and spreads it across the fabric’s surface for faster evaporation.
  2. Breathability

    • Allows airflow, reducing heat buildup during high-intensity activities.
  3. Quick Drying

    • Unlike cotton, polyester2 dries quickly, preventing the fabric from becoming heavy or uncomfortable.

Other Fabrics for Sweat Management

  1. Nylon

    • Similar to polyester2 but softer, offering a balance of comfort and moisture control.
    • Ideal for activities like yoga or Pilates.
  2. Merino Wool5

    • A natural fabric with excellent moisture-wicking and odor-resistant properties.
    • Best for outdoor activities in cooler climates.
  3. Blends

Fabric Sweat Management Benefits Best Uses
Polyester Wicks moisture, dries quickly High-intensity workouts
Nylon Soft, breathable, moisture-wicking Yoga, Pilates
Merino Wool Odor-resistant, regulates temperature Outdoor sports in cool weather

For intense workouts or warm climates, synthetic fabrics like polyester2 and nylon are the top choices for sweat management.

Why is cotton not used for sportswear?

While cotton is a staple in casual clothing, it’s rarely used in sportswear due to its limitations in performance settings.

Cotton is not commonly used in sportswear because it absorbs moisture, dries slowly, and becomes heavy and uncomfortable when wet.

Key Drawbacks of Cotton in Sportswear

  1. Moisture Retention

    • Cotton absorbs sweat and holds onto it, making the fabric heavy and damp during workouts.
    • This can lead to discomfort and even chafing.
  2. Slow Drying

    • Unlike polyester2, cotton takes a long time to dry, making it unsuitable for intense or prolonged activities.
  3. Limited Durability

    • Cotton is less resistant to stretching and abrasion, which reduces its lifespan in high-performance scenarios.
  4. Heat Retention

    • Cotton traps heat, which can be uncomfortable during high-intensity activities or in warm climates.

When Cotton is Used

  • Cotton blends (e.g., 60% cotton, 40% polyester2) are sometimes used for lightweight activities like walking or casual yoga.
  • These blends offer the softness of cotton with improved moisture management from polyester2.
Reason for Avoidance Impact on Performance
Absorbs Moisture Becomes heavy and damp during exercise
Slow Drying Prolongs discomfort after sweating
Limited Durability Wears out faster than synthetics
Traps Heat Leads to overheating in intense workouts

While cotton is great for everyday wear, its inability to manage sweat and maintain performance makes it a poor choice for athletic clothing.

Conclusion

Most athletic clothing is made of performance-driven fabrics like polyester2, nylon, and spandex (elastane)3. These materials are chosen for their moisture-wicking1 properties, stretchability, and durability, ensuring optimal comfort and functionality during exercise. Polyester2 is the best fabric for managing sweat, while natural fibers like cotton are avoided due to their inability to wick moisture or dry quickly. By understanding the strengths of these materials, you can make better decisions when selecting athletic wear tailored to your needs and activities.


  1. Discover how moisture-wicking fabrics keep you dry.  

  2. Learn more about polyester’s properties and uses.  

  3. Understand how spandex adds stretch to clothing.  

  4. Find out about eco-friendly recycled materials.  

  5. Learn why merino wool is good for activewear. 

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Jerry Lee

Your Personal Fashion Consultant

Hey, I’m the author of this piece. With 26 years inapparel manufacturing, we’ve assisted over 1000 apparel brands across 28 countries in solving theirproduction and new product developmentchallenges. If you have any queries, call us for a freeno-obligation quote or to discuss your tailoredsolution.

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