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What Fabric Are Board Shorts Made Of?

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Board shorts are a favorite choice for surfers and beachgoers, combining durability, comfort, and style. Designed to withstand water, sand, and sun, these shorts are crafted from specific fabrics that enhance performance and longevity. But what fabric makes board shorts so effective, and why do they sometimes come with a hefty price tag?

Board shorts are primarily made from polyester or nylon, often blended with spandex for added stretch. These fabrics are lightweight, quick-drying, and resistant to water and UV rays, making them ideal for aquatic activities. They may also incorporate recycled polyester1.

In this article, we’ll explore the fabrics used for board shorts, their benefits, and why board shorts can be expensive.

Close-up of water droplets on textured, water-resistant swimwear fabric at the beach.
Water-Resistant Fabric Close-Up

What Fabric Do You Use for Board Shorts?

The choice of fabric in board shorts is crucial for functionality and comfort. Here’s a detailed look at the most commonly used materials:

1. Polyester

Polyester is one of the most popular materials for board shorts, valued for its durability and water-resistant properties.

Why It’s Used:

  • Quick-Drying: Polyester resists water absorption, ensuring shorts dry quickly after leaving the water.
  • Durability: Highly resistant to wear and tear from saltwater, chlorine, and UV rays.
  • Color Retention: Maintains vibrant colors and patterns even after repeated exposure to sunlight.

Best For:

  • Casual beachwear and high-performance surfing.

2. Nylon

Nylon offers a lightweight and smooth alternative to polyester, with its own set of advantages.

Why It’s Used:

  • Lightweight Feel: Feels softer and more comfortable against the skin.
  • Flexibility: Offers excellent range of motion for active water sports.
  • Quick Drying: Though not as fast as polyester, nylon dries relatively quickly.

Best For:

  • Board shorts designed for comfort and mobility.

3. Spandex Blends

Spandex, also known as elastane or Lycra, is often blended with polyester or nylon to add stretch to board shorts.

Why It’s Used:

  • Elasticity: Provides a snug fit and allows free movement, essential for sports like surfing or paddleboarding.
  • Shape Retention: Ensures the shorts stay fitted, even after extended wear.

Best For:

  • Athletic board shorts requiring flexibility and performance.

4. Recycled Polyester

As sustainability becomes a priority in fashion, recycled polyester is gaining popularity in board shorts production.

Why It’s Used:

  • Eco-Friendly: Made from recycled materials like plastic bottles, reducing environmental impact.
  • Same Benefits as Polyester: Retains the durability, quick-drying properties, and UV resistance of traditional polyester.

Best For:

  • Eco-conscious consumers looking for sustainable swimwear options.

Benefits of Board Shorts Fabrics

The fabrics used in board shorts are carefully chosen to meet the demands of water-based activities. Here are their key benefits:

Feature Polyester Nylon Spandex Blends
Quick-Drying Excellent Good Moderate
Durability High Moderate High
Stretch Limited Moderate Excellent
Lightweight Moderate Excellent High

Why Are Board Shorts So Expensive?

Board shorts often come with a premium price tag, especially from high-end or performance-focused brands. Here are the reasons why:

1. High-Quality Materials

Premium Fabrics:

2. Advanced Features

Board shorts are designed with features that enhance functionality and durability, including:

  • Reinforced Seams: Ensure durability during active use.
  • Water-Repellent Coating: Keeps the fabric lightweight in water.
  • Elastic Waistbands: Provide a comfortable fit without restricting movement.

These technical details contribute to higher production costs, which are passed on to the consumer.

3. Brand Reputation

Reputable surf and swimwear brands often charge more due to their established quality and trust in the market.

  • Example: Brands like Hurley, Quiksilver, and Patagonia4 are known for their premium designs and eco-conscious practices, justifying their higher prices.

4. Sustainability Efforts

Eco-friendly materials like recycled polyester are more expensive to produce than traditional fabrics. Brands that focus on sustainability efforts5 may charge a premium to offset these costs.

5. Limited Production Runs

Some board shorts are produced in smaller quantities, especially those with unique designs or limited-edition collections.

  • Impact: Smaller production runs increase per-unit costs, making the shorts more expensive.

How to Choose the Best Board Shorts Fabric for Your Needs

When shopping for board shorts, consider the following factors to ensure you select the right fabric:

1. Activity Type

  • Surfing or Water Sports: Opt for polyester/spandex blends for durability and flexibility.
  • Casual Beachwear: Choose lightweight nylon shorts for comfort.

2. Comfort

  • Look for fabrics with a smooth texture, such as nylon or blended materials, to prevent chafing during extended wear.

3. Sustainability

  • If eco-friendliness is a priority, select shorts made from recycled polyester or sustainable fabrics.

4. Style Preferences

  • Polyester is ideal for vibrant patterns, while nylon offers a sleek and minimalist look.

Caring for Board Shorts

To extend the life of your board shorts, follow these care tips:

1. Rinse After Use

  • Rinse with cold water to remove salt, chlorine, and sand that can degrade the fabric.

2. Hand Wash

  • Use a mild detergent and avoid harsh chemicals that can weaken the material or fade colors.

3. Air Dry

  • Lay flat to dry in a shaded area to maintain the shape and elasticity of the fabric.

Popular Brands for High-Quality Board Shorts

Here are some brands renowned for their high-quality board shorts:

  • Hurley: Known for its advanced four-way stretch fabrics.
  • Billabong: Offers durable and stylish board shorts with water-repellent finishes.
  • Patagonia: Focuses on sustainable options using recycled materials.
  • Quiksilver: Combines performance with vibrant designs.
  • O’Neill: Pioneers in durable and performance-focused board shorts.

Conclusion

Board shorts are made from a combination of polyester, nylon, and spandex blends, chosen for their quick-drying properties, durability, and flexibility. While they may seem expensive, the cost reflects the premium materials, advanced features, and sustainability efforts that go into their production. By understanding the fabrics and their benefits, you can choose the perfect pair of board shorts for your needs, ensuring comfort and performance during every beach or surf adventure.



  1. Knowing eco-friendly approach helps reduce environmental impact.  

  2. Exploring fabric elasticity ensures better freedom of movement.  

  3. Understanding water repellent technology keeps fabric lightweight.  

  4. Discovering brand’s sustainability initiatives fosters responsible consumer choices.  

  5. Adopting eco-friendly materials benefits both environment and performance. 

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Jerry Lee

Your Personal Fashion Consultant

Hey, I’m the author of this piece. With 26 years inapparel manufacturing, we’ve assisted over 1000 apparel brands across 28 countries in solving theirproduction and new product developmentchallenges. If you have any queries, call us for a freeno-obligation quote or to discuss your tailoredsolution.

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